Integrated Bioenergetic Process Engineering

Turnkey anaerobic digestion and thermochemical conversion systems with complete safety integration, SCADA monitoring, and lifecycle asset optimization for industrial organic waste streams

Request Technical Specification
247MW
Installed Capacity
1.8M
Tonnes CO₂e Avoided
99.2%
System Availability
34
Commissioned Facilities

Core Competencies

End-to-end deployment of biogas recovery and thermal treatment infrastructure

🔬 Process Engineering & Feasibility

Substrate characterization, biochemical methane potential testing, mass/energy balance modeling, and techno-economic analysis with sensitivity modeling for feedstock variability and offtake scenarios.

⚙️ Hazardous Environment Engineering

Complete system design for explosive atmosphere environments, including pressure relief integration, intrinsically safe instrumentation, and electrical systems engineered for methane and hydrogen sulfide concentrations.

🏗️ EPC & Commissioning Services

Full engineering, procurement, and construction management with staged commissioning protocols, performance acceptance testing, and operator training on DCS/SCADA platforms.

📊 SCADA & Remote Monitoring

Real-time telemetry with predictive maintenance algorithms, automated alarm management, and cloud-based analytics dashboards for fleet-wide optimization and regulatory reporting.

♻️ Digestate Management Solutions

Nutrient recovery systems, centrifuge/screw press dewatering, composting integration, and agricultural land application permitting to close the circular economy loop.

🔧 Long-Term O&M Partnerships

Performance-based maintenance contracts with guaranteed availability metrics, spare parts inventory management, and emergency response protocols for critical system failures.

About Vertex Renewable Systems

Vertex Renewable Systems specializes in the deployment of advanced anaerobic digestion, gasification, and pyrolysis technologies for the conversion of organic waste streams into renewable energy and value-added biochemicals.

Our multidisciplinary engineering teams integrate process, mechanical, electrical, and civil disciplines with deep expertise in hazardous environment design for facilities handling methane, hydrogen sulfide, and volatile organic compounds.

  • ISO 9001:2015 & ISO 14001:2015 Certified
  • Explosion-Proof Equipment Specification
  • Chartered Engineering Staff (CEng, PE)
  • Owner's Engineer for 34 WtE Facilities
  • Technology-Agnostic Solution Architecture

Technical Philosophy

We deploy technology based on substrate characteristics, site constraints, and economic optimization—not vendor relationships. Our independent engineering approach ensures the most appropriate solution for each project's unique boundary conditions.

Service Sectors

  • Municipal Wastewater Treatment Authorities
  • Food & Beverage Manufacturing
  • Agricultural & Livestock Operations
  • Chemical Process Industries
  • Landfill Gas-to-Energy Projects

Project References

Validated performance across diverse waste streams and regulatory environments

"Vertex delivered our 5.2 MW AD facility on schedule with exceptional attention to safety requirements. Their process engineering team correctly predicted biogas yields within 3% of actual production. The SCADA integration has reduced operator labor by 40%."

— Dr. James Patterson, Director of Engineering, MidAtlantic Water Resource Recovery

"The techno-economic analysis Vertex provided was instrumental in securing project financing. Their understanding of substrate co-digestion and trace contaminant impacts on CHP efficiency is unmatched. We're now processing 45,000 tonnes annually."

— Sarah Kowalski, VP Operations, GreenCycle Organics

"After experiencing thermal runaway issues with our previous contractor, Vertex redesigned our digester mixing and temperature control systems. We've maintained mesophilic stability for 18 months with zero process upsets."

— Michael Torres, Plant Manager, AgriEnergy Solutions LLC

Initiate Project Discussion

Submit waste characterization data and site parameters for preliminary feasibility assessment